Wonder MS Fix Paste 6068

Wonder Solution for False Air Leakage

 

IN CEMENT INDUSTRIES

False air leakage is the inward or outward leakage of air in cement plants from the Kline preheater, coal mill, raw mill etc. which lowered the productivity and increased the power consumption. Conventional method to arrest false air leak: the leak is detected by hearing the hissing sound and then it was tried to be stopped by traditional method eg glass wool putty that could be removed with a flick of the finger but what actually happened that the hissing sound got reduced because of the glass wool putty and in turn the leak continued this could be checked even if u apply cotton on any small leak the sound will vanish but in turn the method to stop the leak is lowering the productivity and increased the power consumption as the air still leaks through the fine pores. application of MS FIX PASTE Has Brought the false air from As high as 25% to 5% resulting in huge power saving and increased productivity.

 

IN POWER PLANT

False air also create problem in power plant from Boiler gates, Blower, Coal Feeding pipe, Inspection window, Ducting and Boiler Body leakage which lowers the productivity by heat loss and heating increase in environment.

 

 

RECOMMENDED APPLICATIONS

Coalmill-VRM body, dragchain, feeduct, bag filter and doors.

Rawmill-VRM outlet and inlet, pipe ducting air slide etc.

Preheater-Cyclone Doors, Cyclone roof, inspection, Doors, flap valves, flap gates, expansion joint, feeding pipe, joints, air blaster, joints, Pocking holes etc.
Cement mill- Chute, ducts, Air Slide, Elbow, ball mill, main hole etc.
Cooler-Inspecion window, gates, cooler body and ducts.

 

Conventional method to arrest false air leakage:

 

The leak is detected by hearing the hissing sound and then it was tried to be stopped by traditional method eg glass wool putty that could be removed with a flick of the finger but what actually happened was that the hissing sound got reduced because of the glass wool putty and in turn the leak continued this could be checked even if you apply cotton on any small leak. The sound will vanish but in turn the method to stop the leak is lowering the productivity and increasing the power consumption. as the air still leaks through the fine pores.

 

How MS Fix Paste 6068 works & reduces power consumption:

 

When there is inward flow of air the temperature inside the klin falls down and in order to maintain it at 1400 C° Two types of power are used firstly we have to increase the firing of Pet Coke (coal). Secondly we increase the fan speed to pump in extra cubic tons of air putting in extra Kilo watts of Electricity. When false air is brought down i.e. the inward flow of air is reduced both power get reduced cutting the cost of production drastically. ]

MS Fix Paste 6068 after achieving its cured state becomes rock hard ensuring no leaks which could be only removed by hammering.